Information Package / Course Catalogue
Manufacturing Processes
Course Code: TAM231
Course Type: Area Elective
Couse Group: Short Cycle (Associate's Degree)
Education Language: Turkish
Work Placement: N/A
Theory: 3
Prt.: 1
Credit: 4
Lab: 0
ECTS: 4
Objectives of the Course

Providing basics of casting, welding, plastic forming, Machining and Powder Metallurgy.İntroducing principles of these methods, the equipment utilized and their application areas.Providing related calculation techniques.

Course Content

Fundamentals of manufacturing processes and their classification; comparison of manufacturing processes, their superiorities and limits. Design-manufacturing relationship, selection of manufacturing process

Name of Lecturer(s)
Learning Outcomes
1.To be able to understand the principles of the manufacturing processes and their application fields
2.To be able to explain superiorities and limits of the manufacturing methods and their application areas
3.To be able to identify and select the tools used in manufacturing processes
4.To be able to determine the most appropriate manufacturing process for a certain machine part in design phase
5.To be able to use the knowledge of traditional manufacturing processes and make basic calculations
6.To be able to select working parameters of the manufacturing methods.
Recommended or Required Reading
1.Anık, S., Dikicioğlu, A. ve Vural, M., 2000. İmal Usulleri. Birsen Publishing House, İstanbul.
2.Akkurt, M., 1992. Talaş Kaldırma Yöntemleri ve Takım Tezgahları. Birsen Publishing House, İstanbul.
Weekly Detailed Course Contents
Week 1 - Theoretical
Introduction to the class, definitions and general information about lesson
Week 1 - Preparation Work
Examining course contents
Week 2 - Theoretical
Classification of welding methods and physical bases, gas welding and cutting processes
Week 2 - Preparation Work
Literature review about the subject
Week 3 - Theoretical
Classification of casting methods, metallurgic bases, solidification, models
Week 3 - Preparation Work
Literature review about the subject
Week 4 - Theoretical
Sand mold casting, die materials, moulding machines, shell mold casting, delicate casting method
Week 4 - Preparation Work
Literature review about the subject
Week 5 - Theoretical
Permanent mold casting, pressure casting, fling casting, melting furnaces, ending treatments
Week 5 - Preparation Work
Literature review about the subject
Week 6 - Theoretical
Specification of metal forming methods, mchanic and metallurgic bases
Week 6 - Preparation Work
Literature review about the subject
Week 7 - Theoretical
Mass and cold forming methods, rolling, forging, extrusion
Week 7 - Preparation Work
Literature review about the subject
Week 8 - Intermediate Exam
Midterm Exam
Week 9 - Theoretical
Sheet and cold forming methods, wire drawing, sheet forming methods, cutting, bending, spinning, deep drawing, forming machines
Week 9 - Preparation Work
Literature review about the subject
Week 10 - Theoretical
Classification of swarf lifting methods and physical bases, swarf formation tools and tool life
Week 10 - Preparation Work
Literature review about the subject
Week 11 - Theoretical
Classification of swarf lifting methods and physical bases, swarf formation tools and tool life
Week 11 - Preparation Work
Literature review about the subject
Week 12 - Theoretical
Turning, hole drilling and handling, handling methods and machines with varagele and planer
Week 12 - Preparation Work
Literature review about the subject
Week 13 - Theoretical
Cuttering, brooching treatments and machines, screw thread and gear manufacturing, grinding and delicate surface treatment methods
Week 13 - Preparation Work
Literature review about the subject
Week 14 - Theoretical
Cuttering, brooching treatments and machines, screw thread and gear manufacturing, grinding and delicate surface treatment methods
Week 14 - Preparation Work
Literature review about the subject
Week 15 - Theoretical
Practice Exam
Week 16 - Theoretical
Final Exam
Assessment Methods and Criteria
Type of AssessmentCountPercent
Midterm Examination1%40
Final Examination1%60
Workload Calculation
ActivitiesCountPreparationTimeTotal Work Load (hours)
Lecture - Theory140342
Lecture - Practice140114
Assignment1044
Studio Work5015
Midterm Examination116117
Final Examination117118
TOTAL WORKLOAD (hours)100
Contribution of Learning Outcomes to Programme Outcomes
PÇ-1
PÇ-2
PÇ-3
PÇ-4
PÇ-5
PÇ-6
PÇ-7
PÇ-8
PÇ-9
PÇ-10
PÇ-11
PÇ-12
PÇ-13
PÇ-14
PÇ-15
OÇ-1
3
3
5
4
3
OÇ-2
3
3
5
4
3
OÇ-3
3
3
5
4
3
OÇ-4
3
3
5
4
3
OÇ-5
3
3
5
4
3
OÇ-6
3
3
5
4
3
Adnan Menderes University - Information Package / Course Catalogue