Information Package / Course Catalogue
Total Quality Management in the Dairy Industry
Course Code: ZST519
Course Type: Area Elective
Couse Group: Second Cycle (Master's Degree)
Education Language: Turkish
Work Placement: N/A
Theory: 3
Prt.: 0
Credit: 3
Lab: 0
ECTS: 6
Objectives of the Course

The method known as Total Quality Management (TQM) is a systematic approach to creating and collectively forming the elements of people, processes, products, and services used to meet customer needs, with the aim of ensuring their quality. In this management approach, all employees are included in quality improvement by utilizing their ideas and goals in all processes. The goal is the continuous improvement of processes, products, and services by identifying them and improving their relationships within the process. Through the continuous improvement of these elements, the targeted outcomes include customer satisfaction, teamwork, employee responsibility, motivation, and sustainability. The Food Chain, known as the entire process from raw material preparation, processing, packaging, storage, transportation, distribution, to market supply in the production of food items such as milk and its products, essentially encompasses all processing stages from field to fork. The purpose of food quality and safety management systems is to identify and prevent problems and issues before they occur. Nowadays, food quality and safety management systems, which are applied in all sectors of the food industry, whether in product or service production, are considered an important subject that master's students need to learn due to their potential for application and use in their working sectors.

Course Content

The goal of TQM is to produce quality at a low cost. In this context, the Plan-Do-Check-Act (PDCA) cycle, also known as the PUKO cycle, is taken into consideration. Principles such as customer focus, teamwork, employee training, full participation, a preventive approach, continuous improvement, and other TQM principles will be covered, along with theoretical and practical information on tools and techniques used in TQM, such as quality circles, benchmarking, control charts, relationship diagrams, brainstorming, nominal group technique, flowcharts, etc. In the Total Quality concept, management, human, work, process, product, and service qualities necessary to meet customer requirements in all activities conducted in a business are addressed within a system approach, emphasizing the importance of the participation of all employees, consensus on goals and ideas, and their development. The fundamental idea of this approach is to 'not make errors' rather than 'eliminate errors.' The course will also cover quality management systems such as ISO 9000 or practical applications of quality/safety management systems like HACCP or ISO 22000, specifically identifying physical, chemical, and biological hazards that may occur in milk and its products. This includes conducting hazard analyses, identifying critical control points, and determining preventive/corrective actions at these points. These systems provide systematic approaches to controlling the quality of products and processes. Therefore, prior to the implementation of these systems, some programs like GAP, GHP, GMP should be known, and the course will include information on these programs.

Name of Lecturer(s)
Learning Outcomes
1.It is expected that participants in this course will have a command of fundamental terms and principles related to total quality management systems.
2.Participants in this course are expected to have sufficient expertise in food quality and safety systems, particularly in the context of milk and its products, and to be able to use/apply this expertise in sector-specific activities.
3.Participants in this course are expected to have knowledge in topics such as risk analysis, risk management, risk communication, and risk assessment in the dairy industry.
4.The participant of this course learns management systems such as HACCP/ISO 22000 and ISO 9000.
5.Participants in this course are expected to be able to implement management systems, such as HACCP/ISO 22000 and ISO 9000, on an industrial scale in the dairy industry.
Recommended or Required Reading
1.Mortimore Sarah, Wallace Carol. 2014. HACCP. Wiley Blackwell, New Jersey, USA (ISBN: 978-8126549863)
2.Rolf E. Rogers, Erdener K. 1996. Implementation of Total Quality Management : A Comprehensive Training Program, Taylor&Francis, New York, USA (ISBN: 1-56024-996-X)
3.TS EN ISO 22000 Temel Eğitim Kitapçığı, TSE, Ankara, 2006. Vasconcellos J.A. 2004. Quality assurance for the food industry: A practical approach. CRC Press, Florida, USA.
4.Wilbur A. Gould, 2002. Total Quality Management for Food Industries. CTI Publications, Ohio, USA (ISBN: 0-930027-19-1).
5.Yiannas F. 2009. Food Safety Culture. Springer, Rkansas, USA (ISBN: 978-0-387-72866-7)
Weekly Detailed Course Contents
Week 1 - Theoretical
Quality definition, PDCA cycle, diversity and variation, quality in research
Week 2 - Theoretical
Components and processes of quality management
Week 3 - Theoretical
Quality Control and Quality Assurance
Week 4 - Theoretical
Risk analysis, risk management, risk assessment, and risk communication in the dairy industry
Week 5 - Theoretical
Prerequisite programs in the dairy industry 1: Good Agricultural Practices (GAP), Farm-to-table food chain
Week 6 - Theoretical
Prerequisite programs in the dairy industry 2: Good Hygiene Practices (GHP), Good Manufacturing Practices (GMP)
Week 7 - Intermediate Exam
Midterm exam
Week 8 - Theoretical
Food safety, defense/protection, and communication in the dairy industry
Week 9 - Theoretical
Adulteration, mislabeling, deceptive advertising, Rapid Alert System for Food and Feed (RASFF) for food and feed
Week 10 - Theoretical
Implementation of quality/safety management systems in the dairy industry 1: ISO 9001
Week 11 - Theoretical
Implementation of quality/safety management systems in the dairy industry 2: Hazard Analysis and Critical Control Points (HACCP)
Week 12 - Theoretical
Implementation of quality/safety management systems in the dairy industry 3: ISO 22000
Week 13 - Theoretical
Case study: Design of HACCP/ISO 22000 system in dairy product production
Week 14 - Theoretical
Case study: Design of FSSC 22000/BRC/IFS, etc., systems in dairy product
Week 15 - Theoretical
Case study: Design of ISO 14001/ISO 45001 etc., systems in dairy product production
Week 16 - Intermediate Exam
Final exam
Assessment Methods and Criteria
Type of AssessmentCountPercent
Midterm Examination1%30
Final Examination1%70
Workload Calculation
ActivitiesCountPreparationTimeTotal Work Load (hours)
Lecture - Theory143384
Assignment35221
Term Project112214
Individual Work44224
Midterm Examination1224
Final Examination1224
TOTAL WORKLOAD (hours)151
Contribution of Learning Outcomes to Programme Outcomes
PÇ-1
PÇ-2
PÇ-3
PÇ-4
PÇ-5
OÇ-1
2
4
5
OÇ-2
2
4
5
OÇ-3
2
4
5
OÇ-4
2
4
5
OÇ-5
2
4
5
Adnan Menderes University - Information Package / Course Catalogue
2026