Information Package / Course Catalogue
Reverse Engineering and Quality Control
Course Code: ÜKK217
Course Type: Area Elective
Couse Group: Short Cycle (Associate's Degree)
Education Language: Turkish
Work Placement: N/A
Theory: 1
Prt.: 2
Credit: 2
Lab: 0
ECTS: 3
Objectives of the Course

The aim of this course is to enable students to understand and use contact and non-contact measurement systems employed in reverse engineering and quality control applications, acquire measurement data using Coordinate Measuring Machines (CMM), laser scanners, and optical scanning systems, process point cloud data, perform geometric analyses, and generate surface and solid models from the acquired data. Furthermore, the course aims to develop students’ ability to compare measured data with CAD models, perform dimensional verification and tolerance analyses, and carry out quality control applications.

Course Content

This course covers the fundamental principles of reverse engineering; contact and non-contact measurement technologies; Coordinate Measuring Machines (CMM); laser and optical scanning systems; data acquisition methods; point cloud generation and processing techniques; data cleaning, alignment, and merging operations; geometric measurement and analysis applications; CAD model comparison and deviation analysis; mesh modeling; surface and solid model reconstruction methods; dimensional and geometrical quality control applications; tolerance evaluation techniques; quality reporting methods; and industrial applications of reverse engineering.

Name of Lecturer(s)
Learning Outcomes
1.Explains the operating principles of contact and non-contact measurement systems and acquires measurement data using Coordinate Measuring Machines (CMM), laser scanners, and optical scanning systems.
2.Processes point cloud data obtained from measurement systems and performs data cleaning, alignment, merging, and geometric analysis operations.
3.Applies reverse engineering processes by generating mesh, surface, and solid models from point cloud data.
4.Compares scanned data with CAD models, performs dimensional inspection, tolerance analysis, and geometrical verification, and prepares quality control reports.
5.Solves technical problems in reverse engineering and quality control applications by considering digital technologies, relevant standards, and professional ethical principles.
Recommended or Required Reading
1.TÜBİTAK National Metrology Institute. (2024). Metrology and measurement techniques training notes. TÜBİTAK UME.
2.3D Systems. (2024). Geomagic Design X user guide. 3D Systems.
3.Turkish Standards Institution. (2023). TS EN ISO 1101: Geometrical product specifications (GPS) – Geometrical tolerancing. Turkish Standards Institution.
4.Turkish Standards Institution. (2023). TS EN ISO 10360: Acceptance and reverification tests for coordinate measuring machines (CMMs). Turkish Standards Institution.
5.Yıldız, B., & Kaya, İ. (2020). Reverse engineering applications and three-dimensional modeling techniques. Nobel Academic Publishing.
6.ZEISS Industrial Quality Solutions. (2024). CALYPSO measurement software training documentation. ZEISS Industrial Quality Solutions.
Weekly Detailed Course Contents
Week 1 - Theoretical & Practice
Intro to Reverse Engineering: Concepts, use cases, and workflow.
Week 2 - Theoretical & Practice
Measurement & Digitization: Contact/non-contact systems and principles.
Week 3 - Theoretical & Practice
CMM Systems: CMM structure, probe systems, and coordinate systems.
Week 4 - Theoretical & Practice
Optical/Laser Scanning: Laser, structured light, and photogrammetry.
Week 5 - Theoretical & Practice
Scan Planning: Strategy, parameters, data collection, and formats.
Week 6 - Theoretical & Practice
Point Cloud Pre-processing: Structure, noise removal, and filtering.
Week 7 - Theoretical & Practice
Alignment & Merging: Registration methods and datum creation.
Week 8 - Theoretical & Practice
Point Cloud Analysis: Feature extraction and cross-section analysis.
Week 9 - Theoretical & Practice
CAD Comparison: CAD-to-Part, color maps, and deviation reports.
Week 10 - Theoretical & Practice
Mesh Operations: STL structure, generation, repair, and optimization.
Week 11 - Theoretical & Practice
Surface Modeling: Surface extraction, NURBS, and continuity.
Week 12 - Theoretical & Practice
Solid Modeling: Parametric and hybrid modeling techniques.
Week 13 - Theoretical & Practice
Quality Control: Dimensional inspection and GD&T applications.
Week 14 - Theoretical & Practice
Industrial Applications: Automotive, aerospace, and digital manufacturing case studies.
Assessment Methods and Criteria
Type of AssessmentCountPercent
Assignment1%10
Term Assignment1%10
Midterm Examination1%20
Final Examination1%60
Workload Calculation
ActivitiesCountPreparationTimeTotal Work Load (hours)
Lecture - Theory140114
Lecture - Practice140228
Assignment1505
Term Project110111
Midterm Examination1516
Final Examination110111
TOTAL WORKLOAD (hours)75
Contribution of Learning Outcomes to Programme Outcomes
PÇ-1
PÇ-2
PÇ-3
PÇ-4
PÇ-5
PÇ-6
PÇ-7
PÇ-8
PÇ-9
PÇ-10
PÇ-11
PÇ-12
PÇ-13
PÇ-14
PÇ-15
OÇ-1
5
2
4
5
2
2
3
1
2
1
1
2
2
1
2
OÇ-2
4
1
4
4
3
4
4
1
4
2
2
4
3
1
3
OÇ-3
4
1
3
2
2
2
5
1
4
2
2
3
4
1
2
OÇ-4
5
4
5
5
5
5
4
2
5
3
5
5
4
2
5
OÇ-5
2
4
2
2
3
3
3
2
5
5
4
3
4
1
4
Adnan Menderes University - Information Package / Course Catalogue
2026